LTC & Switchgear Manufacturers

Create, Enhance and Sustain.

Driven by quality and innovation, we deliver superior industrial and manufacturing services.

5+Years of business expertise
25+Companies served in India and internationally
2Plants in Sri City: DTA (Domestic) and SEZ (Export)
7Product ranges: switches and vacuum circuit breakers

Who We Are

Manufacturers of LTC, switchgear and electrical components

OEIPL (Onload Gears) manufactures LTC, switchgear and electrical components, including vacuum circuit breakers, capacitor switches and load break switches for medium-voltage applications.

OEIPL is led by a team of seasoned professionals with over 5+ years of business expertise, serving over 25 companies across India and internationally, with products backed by AMC and technical support.

Our company profile

Switchgear equipment inside the OEIPL manufacturing facility

Our Products

Switchgear for medium-voltage applications

Select a product to view photographs, drawings and technical specifications.

Capacitor Switch

Max. 12 kV · 200 A

Load Break Switch

11 kV · 630 A

RCS 12

11 kV · up to 1600 A

VS 36

33 kV · 2000 A

KS 12

11 kV · 630 A

VS 12

11 kV · 1600 A

RCS 36

33 kV · 2000 A

Our Services

Support across the life of your equipment

From manufacturing to maintenance and technical support.

Manufacturing

Manufacture of LTC, switchgear and electrical components, with inspection at every stage.

Maintenance

Maintenance services for electrical systems and equipment.

AMC Services

Annual Maintenance Contracts for LTC, with spares and service engineer visits as set out in the contract.

Technical Support

Technical support for your electrical equipment. Reach our team by phone or email.

Annual Maintenance Contract

AMC for your LTC

OEIPL offers its clients a comprehensive Annual Maintenance Contract for LTC, covering spares and service engineer visits as set out below.

Scheduled Maintenance Visits

Planned maintenance visits for your equipment.

Emergency Support

Support when unplanned issues arise with your equipment.

Spare Parts Support

Spares for repair or replacement, as covered by the contract.

Maintenance Reports

Detailed reports of the maintenance carried out.

Technical Helpline

Phone and email access to our technical team.

What the AMC covers

Covers the cost of all spares needed to be repaired or replaced in the LTC.
Includes the service engineer's first visit.
Only a nominal charge for any additional visits that might be needed.

Ask about an AMC

Recommended spares

For LTC

Fixed Contact – Main
Fixed Contact – Stem
Hinge Bracket Moving Contact Assembly
Resistance Ring
Motor Belt
Top & Bottom Gasket

For VCB

Close Coil
Trip Coil
Interrupter
Porcelain
Motor

Quality Assurance

Quality at every stage of production

Our commitment to excellence in every aspect of our operations.

“We strive for excellence in everything we do, and Quality is at the heart of our services.”

Our Quality Journey

In keeping with the Vision, Mission and Value Statement, OEIPL's approach to process orientation has fully matured over the years.
OEIPL aligned its existing processes to ISO 9000 systems and was certified as an ISO 9001 company for all its products and services, and has been recertified periodically.
The company has been certified for its Integrated Management System (ISO 9001 and ISO 14001) and for BS OHSAS 18001.

Training was provided on Integrated Management Systems and visual displays, to build awareness of quality systems across the organization.
The IMS Manual and system procedures are placed on a centralized server, where all employees can access them and update their knowledge.

Performance Measurement

Every system document is defined for its objectives, and KPIs are identified to ensure continuous improvement.
KPIs are identified by the process owner groups. Targets are set considering past achievements, present needs and planned process improvements.
All KPIs are captured in the respective departments' business objectives and are reviewed and monitored monthly by their directors.

Corrective & Preventive Actions

Corrective and preventive actions are reviewed whenever a problem is reported. Records are maintained in ERP and CA/PA actions are reviewed in MRM meetings, to ensure decided actions are implemented as per the committed plan.
Actions finalized in Management Review Meetings are recorded on a centralized server accessible by all. Records for the last three years are kept so that closure can be confirmed and recurring problems reviewed.
All site failures are recorded and reviewed in weekly service meetings attended by Service, QA and E&D, and corrective actions are taken.
Root cause analysis is done where further analysis is required, and these records are maintained.

Quality Control Stages

Incoming Material Quality

Every purchased item has a specified quality plan detailing the checks, tests, sampling plan and acceptance criteria.
Quality at the incoming stage is assessed against these plans, with a report prepared by the inspection.
Suppliers are assessed on three criteria: Quality, Delivery and Suppliers' Quality System.
Supplier Performance Ratings are worked out monthly through ERP.
An annual supplier meeting creates awareness of OEIPL's quality plan, sampling plan and VPR system, and of the concept of self-certified vendor.

In-process Quality

In-process quality is assessed through checklists and job cards.
SOPs are established and displayed in the sub-assembly and main-assembly areas.
All workers are trained in SOP and CTQ parameters to minimize in-process non-conformities.
Error-proofing methods are used in certain work areas.
Non-conformities are recorded and corrective actions reviewed in MRM.
Process capability studies are done regularly on critical machines and processes, and records are maintained.

Final Inspection

Final inspection and testing is done on all products as per national and international standards.
Non-conformities are reworked and recorded in the job card or test card.
Traceability is maintained through job cards, which carry the worker's name. Identified persons are given additional training by the concerned department heads or QA.
Testing data are captured and monitored monthly. Problems reported during testing are analysed and reviewed by the QA in-charge.

Quality Assurance Facilities

All required measuring instruments, gauges and testing equipment are provided for every stage of production.
Gauge Repeatability and Reproducibility studies are done for all gauges and instruments, to validate both the equipment and the quality of the assessor.
An in-house calibration facility calibrates instruments and gauges, including supplier instruments.

Records of quality checks and non-conformities at all stages are maintained for review and corrective action. CA/PA records are kept product-group-wise in a defined ERP format, by the stage of NC occurrence.
Monthly KPI review meetings involve all Department In-charges and Directors. Any negative trend triggers corrective action, which is reviewed at the next KPI meeting.

Quality Certifications

ISO 9001

Quality Management

Standard referenced in OEIPL's Integrated Management System.

ISO 14001

Environmental Management

Standard referenced in OEIPL's Integrated Management System.

BS OHSAS 18001

Occupational Health & Safety

Standard against which OEIPL has been certified.

About Us

Company profile

Manufacturers of LTC, switchgear and electrical components.

Our Vision

To be World Class, Innovative and Distinctive.

Our Mission

Make in INDIA.

Our plants in Sri City

DTA – Domestic

ONLOADGEARS EXPORTS INDIA PRIVATE LIMITED
380, BELERICA ROAD, SRI CITY DTZ,
SIDDHAMMA AGRAHARAM VILLAGE,
VARADHAIAHPALEM MANDAL,
TIRUPATI DISTRICT - 517646,
ANDHRA PRADESH

SEZ – Export

ONLOADGEARS EXPORTS INDIA PRIVATE LIMITED
No:90, BOHEMIA WAY, SRI CITY,
TIRUPATI DISTRICT - 517646,
ANDHRA PRADESH, INDIA

Our capabilities

Plants: Two plants in Sri City: DTA (Domestic) and SEZ (Export)
Business expertise: 5+ years
Customers: 25+ companies across India and internationally
Products: LTC, vacuum circuit breakers, capacitor switches, load break switches

Why choose OEIPL

Domestic and export plants

Two plants in Sri City, one for the domestic market (DTA) and one for export (SEZ).

Quality at every stage

Incoming, in-process and final inspection, backed by in-house calibration facilities.

Service and AMC

Annual Maintenance Contracts and technical support for your equipment.

Customers in India and abroad

Serving over 25 companies across India and internationally.

Contact Us

Get in touch with our team

For product enquiries, AMC or technical support.

DTA – Domestic plant